Production Management: A Quick Guide

生产管理:快速指南

2023-03-22 19:00 project manager

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Production management has to control a variety of functions to deliver projects on time without overspending. There’s the workforce responsible for the production itself, but also the equipment used, any raw materials needed, workflows and much more. Managing all aspects of production requires good management. Production management is the process of optimizing the production of goods. It focuses on quality, capacity, resources and time. We’ll go into more detail, explaining the benefits of production management and how software can create greater efficiencies. What Is Production Management? Production management is the process that oversees turning production inputs, such as raw materials, resources and costs, into production outputs, which are whatever products or goods a company produces. It involves phases that include planning, scheduling, control and maintenance in service of producing quality and quantity on time and within the budget. Therefore, production management is concerned with every aspect of production. This means it works with the management of all materials necessary for production, including inventory or warehousing of those materials, to the design of the product or goods, utilization of product equipment, monitoring performance and more. The overall goal is to achieve the objectives of the company’s production strategy. When it all comes together, production management will help your production line run smoothly, without interruption or delay. This is done by putting time and effort into production planning, production scheduling, production control and equipment maintenance. Part of these four disciplines, of course, is managing the workforce, methods, materials and costs. Let’s take a closer look at these four parts of production management. Production Planning Production planning is figuring out the design of a product and then how you’ll execute that design. It’s all about organizing tasks, resources, costs and schedules to deliver your product or goods as efficiently as possible. Through an efficient production process, products are delivered to customers on time, lead time is reduced and capacity is balanced with demand. In order to control all these elements and have them work together to deliver your product on time, you need to manage human resources, the supply chain and much more. Project management software can help you organize all parts of your production so they work together like a well-oiled machine. ProjectManager is award-winning product management software that has robust Gantt charts that can be used to build a product roadmap that plans your work, resource costs and more. You can see the whole production schedule on a timeline, where all four types of dependencies can be linked to avoid costly delays. Once you have a plan, set a baseline on the Gantt chart and save the plan so you can compare it to your actual progress and keep it on schedule. Get started with ProjectManager today for free. Production Scheduling Production scheduling is the planning and streamlining of processes for creating and delivering projects to market. It takes into account supply chain management, labor, logistics, costs and the timeframe for production. The master production schedule helps manufacturers determine costs, helps them allocate the financial resources needed for each stage of production, ensures the timely delivery of a quality product to customers as well as takes into account the logistics and time required to ship final products to distributors and retail stores. Production Control An integral part of manufacturing and supply chain management is production control, which monitors production to keep production running smoothly. It’s used in conjunction with inventory control and quality control as part of the larger operations management. Production control requires managers to predict, plan and schedule work keeping in mind human resources, materials and cost in order to meet quality and quantity expectations. Equipment Maintenance Equipment maintenance is the process of keeping production equipment working and replaced once obsolete without interrupting the production cycle. While doing this, it seeks to control costs and time related to equipment, manage resources and ensure that the company is compliant with regulatory standards. This requires regular monitoring of equipment and regular planning and scheduling work efficiently keeping in mind preventive and corrective maintenance. Production Management vs. Operations Management We’ve mentioned operations management in passing, but it deserves a section of its own to make the distinction between it and production management. Production management, as defined above, is dealing with the activities that lead to the creation of a finished product. It takes raw material as input and product as output. Operations management is a larger disciple made up of the administration of the produced goods of a company but also services for its customers Production managers make design, quality, quantity and cost decisions as they relate to the production of the product. Operations management is more concerned with product design, quality, quality, process design, location, manpower, storage, maintenance, logistics, inventory management, waste management and more. It’s clear that operations management has a larger set of responsibilities than production management. Another difference is where production managers and operations managers are employed. You’ll find production management only in companies that produce goods and products. But operations management is common to all organizations, whether they’re manufacturers, service providers, banks, hospitals and so forth. That’s because production management is concerned with delivering the right quality, quantity and price for products, while operations management is about utilizing an organization’s resources efficiently in order to meet its customers’ needs. Benefits of Effective Production Management Production management ideally is going to do more than its mandate to deliver the right amount of quality products for a price that’s acceptable to customers. But running a smooth production is going to provide a company with added benefits that help it stand apart from its competition and increase its profitability. Here are a few ways production management does that. Reduces Lead Time Reduced lead time is the process of minimizing the time it takes to manufacture something and deliver it to a merchant or customer. Production management reduces lead time by removing unnecessary tasks, waste and waiting time not only in the production cycle but also in the supply chain. Minimizes Costs Production management helps reduce the costs associated with making products. It looks at various areas that can be cut or where a better deal can be made. These areas include material costs, whether that’s using different materials (and maintaining quality) or switching suppliers. It also seeks efficiency by making use of waste in the production cycle such as leftover materials. Automation is also a powerful tool for minimizing costs. Consuming energy more efficiently is another area where costs can be reduced. Efficient Inventory Management Monitoring inventory is part of production management. This is done to ensure that you have enough supplies on hand to fulfill upcoming orders, which positively impacts the bottom line. It also manages inventory to make sure that there isn’t too much stock. Having to warehouse materials is expensive and that valuable space could be used for other more profitable ventures. Production Management Roles Depending on the manufacturing, there can be one or more production management roles. The larger the operation, the more likely that a production manager will have others working under them to share the responsibilities. Smaller companies could just have a production manager who handles all the tasks related to the field. Let’s look at three main roles that can be found in production management. Production manager: Oversees the production process and coordinates all related activities in order to make sure that resources are available and schedules and budgets are met. Production planner: Focuses on the planning and the use of production resources to make sure that supplies, resources, costs and timelines all work together. Production supervisor: Responsible for production equipment, staff and processes on the production floor, including scheduling, activities and troubleshooting. ProjectManager Helps With Production Management ProjectManager is award-winning project management software that helps control schedules, activities and costs related to a company’s production of goods. Our software has tools that help you plan schedules and activities with robust Gantt charts, which also manage resources and costs to keep your production on time and within its budget. But there’s so much more that can help you eliminate waste and maximize your production while maintaining quality control. Streamline Repetitive Work One way to reduce waste is to keep your teams focused on important tasks and automate busy work without compromising quality. You can automate workflows by setting up a trigger that automatically changes the status, assignee, tags and more. By designating someone who has the authority to approve the work, you can ensure that nothing moves forward until it meets your quality expectations. That streamlines the process without risking the quality of the products you’re producing. Keep Production Teams Productive Streamlining processes and having task approvals help, but a production manager needs to ensure teams are working at capacity without overburdening them with tasks. Our resource management features make it, first, easy to set team availability so you know who can work when, and, second, balance their workload so they work more productively. Use our color-coded workload page to see at a glance who has too much more and then re-allocate their tasks right from the page. Production management relies on monitoring processes and tracking metrics, which can be done with our real-time dashboard and customizable reports. For a high-level view of time, cost and more, our live dashboards automatically capture and display easy-to-read graphs and charts. Filter reports on status, variance and more to go deeper into the data. Our tool also has multiple project views so managers can plan on Gantts and teams can execute the visual workflow of a kanban, robust task lists, calendars and more. ProjectManager is online project management software that helps you plan, manage and track production in real time. Make production plans and schedules, monitor resources and costs and streamline your production cycle to get to market faster. Get started with ProjectManager today for free.
生产管理必须控制各种功能,以便在不超支的情况下按时交付项目。有负责生产本身的劳动力,还有所使用的设备,所需的任何原材料,工作流程等等。 管理生产的各个方面都需要良好的管理。生产管理是优化产品生产的过程。它侧重于质量、能力、资源和时间。我们将更详细地解释生产管理的好处以及软件如何提高效率。 什么是生产管理? 生产管理是监督将生产投入(如原材料,资源和成本)转化为生产产出的过程,生产产出是公司生产的任何产品或商品。它涉及的阶段包括计划,调度,控制和维护,以确保按时按质按量生产,并在预算范围内。 因此,生产管理涉及到生产的方方面面。这意味着它可以管理生产所需的所有材料,包括这些材料的库存或仓储,产品或货物的设计,产品设备的利用,监控性能等。总目标是实现公司生产战略的目标。 当所有这些都结合在一起时,生产管理将帮助您的生产线平稳运行,没有中断或延迟。这是通过在生产计划、生产调度、生产控制和设备维护上投入时间和精力来实现的。当然,这四个学科的一部分是管理劳动力,方法,材料和成本。让我们仔细看看生产管理的这四个部分。 生产计划 生产计划是弄清楚产品的设计,然后如何执行该设计。这一切都是关于组织任务,资源,成本和时间表,以尽可能有效地交付您的产品或货物。通过高效的生产流程,产品按时交付给客户,缩短了交货时间,产能与需求保持平衡。 为了控制所有这些要素并使它们协同工作以按时交付产品,您需要管理人力资源,供应链等。项目管理软件可以帮助您组织生产的所有部分,使它们像一台运转良好的机器一样协同工作。 ProjectManager是屡获殊荣的产品管理软件,具有强大的甘特图,可用于构建产品路线图,规划您的工作,资源成本等。您可以在时间线上查看整个生产计划,其中所有四种类型的依赖关系都可以链接起来,以避免代价高昂的延迟。一旦你有了一个计划,在甘特图上设置一个基线,并保存计划,这样你就可以将它与你的实际进度进行比较,并使其按计划进行。立即免费开始使用ProjectManager。 生产排程 生产调度是对创建和向市场交付项目的过程进行规划和简化。它考虑到供应链管理,劳动力,物流,成本和生产时间表。主生产计划帮助制造商确定成本,帮助他们分配每个生产阶段所需的财务资源,确保及时向客户交付优质产品,并考虑到将最终产品运送到分销商和零售店所需的物流和时间。 生产控制 生产控制是制造和供应链管理不可或缺的一部分,它监控生产以保持生产平稳运行。它与库存控制和质量控制一起使用,作为更大的运营管理的一部分。生产控制要求管理人员在考虑人力资源、材料和成本的情况下预测、计划和安排工作,以满足质量和数量的期望。 设备维护 设备维护是指在不中断生产周期的情况下,保持生产设备正常工作并在过时时更换的过程。在这样做的同时,它寻求控制与设备相关的成本和时间,管理资源,并确保公司符合监管标准。这就要求定期监测设备,定期规划和安排工作,同时有效地考虑预防性和纠正性维护。 生产管理与运营管理 我们已经顺便提到了运营管理,但它需要一个单独的章节来区分它和生产管理。生产管理,如上所述,是处理导致成品产生的活动。它以原材料为输入,以产品为输出。运营管理是一个更大的学科,包括对公司生产的产品的管理,也包括对客户的服务 生产经理在与产品生产相关的时候做出设计、质量、数量和成本的决定。运营管理更关注的是产品设计、质量、品质、流程设计、选址、人力、仓储、维护、物流、库存管理、废弃物管理等等。很明显,运营管理比生产管理有更大的责任。 另一个区别是生产经理和运营经理受雇于何处。你会发现生产管理只在生产商品和产品的公司。但是运营管理是所有组织的共同点,无论是制造商、服务提供商、银行、医院等等。这是因为生产管理关注的是提供正确的质量,数量和价格的产品,而运营管理是关于有效地利用组织的资源,以满足客户的需求。 有效生产管理的好处 理想的生产管理要做的不仅仅是以客户可接受的价格提供适量的优质产品。但是,顺利生产将为公司提供额外的好处,帮助它在竞争中脱颖而出,提高盈利能力。这里有几种生产管理方法。 缩短交货时间 缩短交货期是指将制造产品并将其交付给商家或客户所需的时间最小化的过程。生产管理通过消除不必要的任务,浪费和等待时间,不仅在生产周期中,而且在供应链中,减少了提前期。 最大限度降低成本 生产管理有助于降低与制造产品相关的成本。它着眼于可以削减或可以达成更好协议的各个领域。这些领域包括材料成本,无论是使用不同的材料(和保持质量)或更换供应商。它还通过利用生产周期中的废物(如剩余材料)来提高效率。自动化也是降低成本的有力工具。更有效地消耗能源是可以降低成本的另一个领域。 高效的库存管理 监控库存是生产管理的一部分。这样做是为了确保您手头有足够的供应来履行即将到来的订单,这对底线产生了积极的影响。它还管理库存,以确保没有太多的库存。必须储存材料是昂贵的,宝贵的空间可以用于其他更有利可图的企业。 生产管理角色 根据制造,可以有一个或多个生产管理角色。经营规模越大,生产经理就越有可能让其他人在他手下工作,以分担责任。规模较小的公司可能只需要一个生产经理来处理与该领域相关的所有任务。让我们来看看在生产管理中可以找到的三个主要角色。 生产经理:监督生产过程,协调所有相关活动,以确保资源可用,并满足计划和预算。 生产计划员:专注于生产资源的计划和使用,以确保供应,资源,成本和时间表都在一起工作。 生产主管:负责生产车间的生产设备、人员和工艺,包括排程、活动和故障排除。 ProjectManager帮助进行生产管理 ProjectManager是一款屡获殊荣的项目管理软件,可帮助控制与公司产品生产相关的时间表、活动和成本。我们的软件提供的工具可帮助您使用强大的甘特图来规划时间表和活动,还可以管理资源和成本,以确保您的生产按时并在预算范围内。但是,还有更多的产品可以帮助您消除浪费,最大限度地提高产量,同时保持质量控制。 简化重复性工作 减少浪费的一种方法是让您的团队专注于重要的任务,并在不影响质量的情况下自动化繁忙的工作。您可以通过设置自动更改状态、受理人、标记等的触发器来自动执行工作流。通过指定有权批准工作的人,您可以确保在工作满足您的质量期望之前不会有任何进展。这简化了流程,而不会影响您生产的产品的质量。 保持生产团队的生产效率 简化流程和进行任务审批会有所帮助,但生产经理需要确保团队在不使任务负担过重的情况下全力工作。我们的资源管理功能首先可以轻松设置团队可用性,以便您知道谁可以在何时工作,其次可以平衡他们的工作负载,以便他们更高效地工作。使用我们的颜色编码的工作负载页面,一眼就能看出谁有太多的任务,然后从页面上重新分配他们的任务。 生产管理依赖于监控流程和跟踪指标,这可以通过我们的实时仪表板和可定制的报告来完成。对于时间、成本等的高级视图,我们的实时仪表板自动捕获并显示易于阅读的图形和图表。过滤有关状态、差异等的报告,以便更深入地了解数据。我们的工具还具有多个项目视图,因此经理可以在Gantts上进行计划,团队可以执行看板、强大的任务列表、日历等可视化工作流。 ProjectManager是一款在线项目管理软件,可帮助您实时规划、管理和跟踪生产。制定生产计划和时间表,监控资源和成本,并简化生产周期,以更快地推向市场。立即免费开始使用ProjectManager。

以上中文文本为机器翻译,存在不同程度偏差和错误,请理解并参考英文原文阅读。

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